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Product Name
Decorative Metal Panels
OmniClass
2004: Table 22-09 30 29 – Metal Tiling
Associated
Specification Section
MasterFormat 1995: Section
09370 – Metal Tile
MasterFormat 2004: Section
09 30 29 – Metal Tiling
Manufacturer’s Name
Acoustic Ceiling Products, L.L.C.
Feb
18, 2009 Page 1
PRODUCT DESCRIPTION
PRODUCT FEATURES
●
BASIC USES/RELATED USES
○ Interior decorative wall
panels and tile.
■ Architectural panels for decorative
wall surfaces, poles and column covers.
■ Architectural
tile for decorative wall surfaces, backsplashes, and other applications.
■
Custom architectural applications.
● PRODUCT ATTRIBUTES
AND CHARACTERISTICS
○ Very flat, lightweight composite
construction consisting of a solid thermoplastic core sandwiched
between
aluminum faces.
○ Panels are manufactured with polyester
top coat finish.
○ Approximately half the weight
of aluminum panels.
○ Will not bow or oil-can.
○ Easily cut with tools common to both metal and woodworking
industries, such as table saws,
panel saws, multiple operation
rip/V-grooving saws, portable circular saws, reciprocating and
band
saws, and routing and shearing equipment.
○ Panels
can be bent in unique ways for inside and outside corners.
○
Self-adhesive, bonding adhesive or tape adhesive applied.
●
SELECTION CRITERIA
○ Panels or tile can be attached
with adhesive, eliminating need for exposed fasteners or alternately,
retaining
fasteners can be used.
○ Panels provide a lightweight
alternative to single aluminum sheets, medium density overlay
(MDO)
panels, laminated boards, corrugated aluminum composite boards, thick gauge plastics,
wood/plywood products or expanded PVC panels.
●
APPLICABLE STANDARDS, RELATED REFERENCES
○ ASTM E84
- Standard Test Method for Surface Burning Characteristics of Building Materials.
●
QUALITY STATEMENT, TESTS, CERTIFICATIONS, AND APPROVALS
○
Material meets or exceeds ASTM E84 for Class 1 and Class A materials.
● PACKAGING, HANDLING, PROTECTION, AND DELIVERY INSTRUCTIONS
Product Name Decorative
Metal Panels
OmniClass 2004: Table 22-09 30 29 –
Metal Tiling
Associated Specification Section
MasterFormat 1995: Section 09370 – Metal Tile
MasterFormat 2004: Section 09 30 29 – Metal Tiling
Manufacturer’s Name
Acoustic Ceiling Products, L.L.C.
Feb 18, 2009 Page 2
PRODUCT
DESCRIPTION
○ Store panels
flat, in a clean, dry area with consistent temperatures to avoid condensation and
moisture
collection.
○ During handling, do not slide panels
against each other or over rough surfaces.
● MANUFACTURER'S
WARRANTY
○ Warranty: Manufacturer’s limited
warranty: Contact Manufacturer.
● LIMITATIONS
○ Metal tiles must be attached to a substrate such as primed
drywall, plywood, OSB, paneling or
clean smooth tile.
○ Adhesive attachment must ensure full contact with the aluminum
faces, not the thermoplastic
core.
○ Care must be taken to avoid damaging the exposed polyester finish during cutting.
○ Materials cannot be cut with a simple utility knife.
○ Avoid contact with dissimilar materials to prevent corrosion
or electrolysis.
○ For mechanical fastening materials,
use only stainless steel, aluminum or plastic.
●
SAFETY PRECAUTIONS
○ De-bur sharp edges after cutting
with fine surfaced grit sand paper.
● AVAILABILITY
○ Nation wide
● COST
○ Varies
with size of tile or cut sheets, substrate condition and configuration, and relative size of
building.
○ Consult manufacturer's
national or regional offices for specific product costs or relative costs.
PRODUCT
PROPERTIES
● MATERIALS, COMPOSITION, AND PROPERTIES
○ Aluminum composite material (ACM):
■ Aluminum Sheet Thickness: 0.30 mm (.012 inch).
■ Core: Solidified cured polyethylene.
● ACCESSORIES
Product
Name
Decorative Metal Panels
OmniClass 2004: Table 22-09 30 29 – Metal Tiling
Associated Specification Section
MasterFormat
1995: Section 09370 – Metal Tile
MasterFormat
2004: Section 09 30 29 – Metal Tiling
Manufacturer’s
Name
Acoustic Ceiling Products, L.L.C.
Feb
18, 2009 Page 3
PRODUCT DESCRIPTION
○ Adhesives :
■
PB-FSA High Performance Acrylic Adhesive recommended for peel and stick tile.
■
One-component, high strength construction adhesives, silicones and urethanes as
recommended
by product manufacturer for panels.
○ Tape:
Double sided foam tape with contact surfaces, as recommended by panel manufacturer.
○ Mechanical Fasteners: Threaded fasteners and washers of stainless steel, aluminum
or plastic.
● DIMENSIONS
○ Available Panel Thicknesses: 2 mm (0.079 inch), 3 mm (0.118 inch), or 4 mm (0.157
inch).
○ Panel Sizes: 1220 x 2440 mm (4 x 8
feet).
○ Tile Sizes: 7.6 x 15.2 mm (3 x 6 inches).
● SHOP FABRICATION AND ASSEMBLY
○ Shop cutting of custom sheet sizes.
● COLORS AVAILABLE
○
Finished Surface Colors: Brushed Champagne, Brushed Copper, Brushed Stainless Steel.
PRODUCT PLACEMENT
● PREPARATION
○
Ensure substrate surfaces are clean, dry, smooth and free from dust, grease, or wax.
○ Use isopropyl-alcohol two-cloth cleaning method as a minimal surface preparation for all
adhesive or tape bonding.
○ Prime substrate with one coat of a high-quality primer.
○ Clean existing ceramic or hard surface tile substrate well; generally primer may not be
required.
○ Measurement and Lay-out:
■ Measure first area to be covered; lay-out first panel. Using
a temporary marker, transfer
measurements to first panel.
■ Plan for bends, corners or edge treatments before
cutting.
■ Edges can be routed and left for finish
bending after panels have been installed. Add 6
-10
mm (1/4 to 3/8 inch) to panel measurement for rolled edges.
■
To fit around pipes and other irregularities or interruptions, transfer cutting lines to the
tile using a cardboard pattern as a guide.
Product
Name
Decorative Metal Panels
OmniClass 2004: Table 22-09 30 29 – Metal Tiling
Associated Specification Section
MasterFormat
1995: Section 09370 – Metal Tile
MasterFormat
2004: Section 09 30 29 – Metal Tiling
Manufacturer’s
Name
Acoustic Ceiling Products, L.L.C.
Feb
18, 2009 Page 4
PRODUCT DESCRIPTION
● CUTTING
○
Cut using a circular saw or table saw for straight cuts; a jigsaw for circular cuts or cutouts.
○ Use cutting blades with carbide-tipped or high-speed hardened steel, made for cutting
non-ferrous
metal.
○ (For Tile only) Alternatively, use a brick set chisel and utility knife for straight cuts
as follows:
■ Measure and mark cut lines with a marker
on protective film.
■ Using a straight edge,
score along entire tile using a utility knife.
■
Alternate with a chisel and utility knife to deepen score; bend back and forth until tile
separates.
○ Use a fine-grit
sandpaper or small metal file to debur edges of newly cut panels.
●
EDGES AND BENDING
○ To bend panels for inside or
outside corners, use a router to remove a channel (of the composite
core
material) from the back layer of aluminum and.
■
Achieve small radius bends by "V" routing and folding.
■
A flatter, wider cut will result in a smoother bend.
■
Refer to the following sketches:
Product Name
Decorative Metal Panels
OmniClass
2004: Table 22-09 30 29 – Metal Tiling
Associated
Specification Section
MasterFormat 1995: Section
09370 – Metal Tile
MasterFormat 2004: Section
09 30 29 – Metal Tiling
Manufacturer’s Name
Acoustic Ceiling Products, L.L.C.
Feb
18, 2009 Page 5
PRODUCT DESCRIPTION
V-Routing:
Flat
Routing:
●
APPLICATION
○ Apply panels from inside corner, working
outwards and upwards.
○ If designing layout of panels
to be centered at a focal point, such as behind a sink or stove area,
build
out from both sides of the focal point, symmetrically.
○
Remove protective film on back side of panel and clean with rubbing alcohol. Apply adhesive to
manufacturer's instructions for proper "set-up" technique.
○ For self-adhesive tiles, peel backing from tile and align into correct position.
○ With a soft cloth, apply pressure evenly across the panel
and squeeze out excess air when
applying.
○ Temporarily brace panels using clamps or removable tape when using
slow-drying adhesives.
○ After adhesive has set,
bend exposed edges to achieve desired finish.
○ Clean
Up: Wipe off excess adhesive and adhesive residue with damp sponge or cloth while still
wet and visible.
● SAFETY
INSTRUCTIONS
Product Name
Decorative Metal Panels
OmniClass
2004: Table 22-09 30 29 – Metal Tiling
Associated
Specification Section
MasterFormat 1995: Section
09370 – Metal Tile
MasterFormat 2004: Section
09 30 29 – Metal Tiling
Manufacturer’s Name
Acoustic Ceiling Products, L.L.C.
Feb
18, 2009 Page 6
PRODUCT DESCRIPTION
○ Do not stand or walk on release paper or tile with release
paper to avoid slipping or falling.
Classification
and Filing
MasterFormat 2004:
Section 09 30 29 – Metal Tiling
MasterFormat
1995:
Section 09370 – Metal Tile
OmniClass
2004:
OmniClass 2004: Table 22-09 30
29 – Metal Tiling
Table 23-35 10 14
– Wall Tiles
UniFormat 1998:
C30 Interior Finishes
C3010 – Wall Finishes
END
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